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Flexible Rubber Magnet Customized Process Description

 

1. Requirements communication and validation

Your role:

Communicate the application scenarios (e.g. advertising display, automobile attachment, electronic devices, etc.).

Define requirements: size, thickness, magnetic properties (e.g. surface magnetic field strength), use environment (temperature/humidity), whether adhesive backing or special shape is required.

Provide reference samples or design drawings (if any).

Our role:

Evaluate technical feasibility and suggest optimized solutions (e.g. material suitability, cost control).

 

2. Material options and program design

Material options:

Ferrite (economical and durable), NdFeB (high magnetic force), SmFeN (corrosion resistant).

Program output:

Provide technical parameters (magnetic energy product, coercivity, etc.) and 2D/3D design drawings for confirmation.

If special molds (shaped cutting/perforation) are required, explain the mold cost and development period.

 

3. Sample production and confirmation

Process description:

Small batch sample production (completed within 15-20 working days).

Samples include: physical magnets, test reports (magnetic properties, dimensional tolerances).

Notes:

Parameters will be locked after sample confirmation, and mass production will be executed strictly according to the sample.

 

4. Signing of formal contracts

Contract content:

Specify the price, delivery date, payment method.

Indicate the minimum order quantity (MOQ, usually 100-500 pieces, adjusted according to specifications).

 

5. Mass production and quality control

Production steps:

  1. Mixing: Magnetic powder and rubber are evenly mixed.
  2. Molding: Extrusion/calendering/molding process.
  3. Magnetization: Magnetize in the specified polarity direction.
  4. Post-processing: slitting, punching, adhesive backing, etc.

Quality inspection standard:

Full inspection of dimensional tolerance (±0.1mm).

Sampling inspection of magnetic flux (Gaussmeter test), temperature resistance, tensile strength.

 

6. Packaging and delivery

Customized Packaging Options:

Shock-proof PE film rolls, anti-magnetic spaced cardboard boxes, vacuum sealed (anti-oxidation), colorful hard brush boxes, OPP bags, etc.

Logistics Support:

Global express/sea transportation, provide logistics tracking number.

 

7. After-sales and follow-up

Service Commitment:

If the magnet quality problem is caused by our own reasons, please take a video record and count the number of defective products and feedback to the customer service staff, we will give you a satisfactory answer at the first time.

Long-term technical support (e.g. magnetic attenuation consultation, scene adaptation suggestions).

 

Precautions

  • Advance communication: special needs (such as ROHS/REACH certification) please put forward as early as possible.
  • Delivery estimate: 7-15 days for regular orders, 3-5 days for complex process extension.
  • Value-added services: support LOGO printing, sub-roll cutting and other personalized needs.

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